Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Health, Safety, and Environment (HSE) officers and managers
• Industrial engineers and supervisors
• Facility and plant managers
• Safety inspectors and auditors
• Maintenance and operations personnel
• Human resource and compliance professionals
• Anyone responsible for industrial safety or interested in enhancing workplace safety

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand key safety regulations, standards, and their applications in industrial settings.
• Identify potential hazards and assess risks associated with various industrial processes.
• Apply risk control strategies to reduce incidents and ensure compliance.
• Develop and implement safe working procedures and permit-to-work systems.
• Conduct effective accident and incident investigations.
• Promote a strong safety culture and behavioral safety practices in the workplace.
• Prepare and respond effectively to emergencies and ensure business continuity.

DAY 1

Introduction to Industrial Safety & Legal Frameworks

• Pre-test
• Principles of industrial safety
• Importance of safety in industrial environments
• Overview of OSHA, ISO 45001, ILO conventions
• Roles and responsibilities in safety management
• Safety Management Systems (SMS)
• Workshop

DAY 2

Hazard Identification and Risk Assessment

• Types of industrial hazards (mechanical, chemical, electrical, etc.)
• Hazard identification methods (HAZID, JSA, FMEA)
• Risk assessment techniques and risk matrix
• Hierarchy of controls
• Exercise

DAY 3

Safe Work Practices and Control Measures

• Permit-to-work systems: hot work, confined spaces, electrical isolation
• Lockout/Tagout (LOTO) procedures
• PPE selection and use
• Contractor safety management
• Exercise

DAY 4

Incident Investigation and Behavioral Safety

• Causes of incidents: immediate, underlying, root causes
• Incident investigation process (5 Whys, Root Cause Analysis)
• Behavior-Based Safety (BBS) and safety culture development
• Reporting systems and near-miss reporting
• Case Study

DAY 5

Emergency Response and Safety Performance

• Emergency preparedness and response planning
• Fire safety, evacuation procedures, and first aid basics
• Safety audits and inspections
• Key Performance Indicators (KPIs) for safety
• Continuous improvement and corrective actions
• Post-test