Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Crane Operators and Maintenance Technicians
• Mechanical and Maintenance Engineers
• Safety and Rigging Supervisors
• Lifting and Construction Supervisors
• Plant Engineers and Site Coordinators
• Anyone responsible for the operation, inspection, or maintenance of cranes

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand the principles and mechanics of mobile crane operation
• Interpret load charts and perform lifting calculations safely
• Identify and inspect key crane components for defects or wear
• Apply proper rigging and lifting practices in line with safety standards
• Conduct preventive maintenance to ensure equipment reliability
• Comply with international safety regulations and operational best practices

DAY 1

Introduction to Mobile Cranes and Safety Fundamentals

• Welcome and Introduction
• Pre-Test
• Overview of Mobile Crane Types and Applications
• Basic Principles of Lifting and Load Movement
• Key Components and Functions of a Mobile Crane
• Terminology, Load Charts, and Crane Ratings
• Introduction to Crane Safety Regulations and Standards (OSHA, ISO, ASME)
• Common Hazards and Risk Mitigation in Crane Operations

DAY 2

Crane Structure, Stability, and Load Management

• Crane Configuration and Working Mechanisms
• Center of Gravity and Load Stability Principles
• Load Radius, Boom Length, and Angle Relationships
• Reading and Interpreting Crane Load Charts
• Calculating Safe Working Loads and Lift Capacities
• Effects of Wind, Terrain, and Ground Conditions
• Outrigger Positioning and Load Distribution

DAY 3

Operation Techniques and Safe Lifting Practices

• Pre-Operation Inspection and Setup Procedures
• Communication and Hand Signals in Lifting Operations
• Rigging Equipment Selection and Inspection
• Proper Use of Slings, Shackles, and Hooks
• Lifting, Swinging, and Placing Loads Safely
• Emergency Procedures and Incident Prevention
• Case Studies on Safe and Unsafe Crane Operations

DAY 4

Crane Maintenance, Inspection, and Troubleshooting

• Preventive and Predictive Maintenance Concepts
• Hydraulic, Mechanical, and Electrical System Overview
• Lubrication and Component Life-Cycle Management
• Identifying Wear, Fatigue, and Structural Defects
• Periodic and Annual Inspection Requirements
• Troubleshooting Common Operational and Hydraulic Issues
• Maintenance Documentation and Compliance

DAY 5

Operational Best Practices

• Operator Competency and Certification Requirements
• Review of International Crane Standards (ISO 9927, BS 7121, ASME B30)
• Developing a Crane Maintenance and Safety Program
• Case Studies: Real-Life Failures and Lessons Learned
• Post-Test
• Certificate Ceremony