Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Plant, Maintenance, and Operations Managers
• HSE Professionals
• Production Supervisors and Engineers
• Mechanical, Electrical, and Process Engineers
• Maintenance Technicians and Safety Inspectors
• Anyone involved in managing or supervising industrial plant operations

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants will be able to:

• Understand safety principles and practices specific to industrial environments. 
• Identify and evaluate common plant hazards and risks
• Apply preventive and protective safety control measures
• Develop and implement effective safety management systems
• Respond appropriately to emergencies, incidents, and plant shutdowns
• Foster a proactive safety culture and ensure regulatory compliance

DAY 1

Introduction to Industrial Safety Management

• Welcome and Introduction
• Pre-Test
• Overview of Industrial Plant Safety and Its Importance
• Legal and Regulatory Framework (OSHA, NFPA, ISO 45001)
• Roles and Responsibilities in Plant Safety
• Safety Culture and Behavioral Safety in Industrial Settings
• Identifying Key Safety Challenges in Plant Operations
• Case Study

DAY 2

Hazard Identification and Risk Control in Industrial Operations

• Types of Hazards: Mechanical, Electrical, Chemical, Thermal, and Ergonomic
• Risk Assessment and Control Hierarchy
• Safe Work Practices and Standard Operating Procedures (SOPs)
• Lockout/Tagout (LOTO) Procedures for Energy Isolation
• Confined Space Entry and Hot Work Safety
• Machine Guarding and Equipment Protection Systems
• Workshop

DAY 3

Process and Fire Safety in Industrial Plants

• Process Safety Management (PSM) Fundamentals
• Flammable and Combustible Material Handling
• Fire Prevention and Protection Systems (NFPA Standards)
• Explosion Protection and Ventilation Design
• Safety of Pressurized Equipment and Piping Systems
• Emergency Shutdown Systems and Alarms
• Case Study

DAY 4

Workplace Safety Systems, Inspections, and Maintenance

• Workplace Layout and Safety Signage Requirements
• Personal Protective Equipment (PPE) Selection and Usage
• Safety Inspections, Audits, and Compliance Monitoring
• Preventive and Predictive Maintenance for Equipment Safety
• Electrical Safety, Earthing, and Isolation Procedures
• Contractor and Visitor Safety Management
• Workshop

DAY 5

Emergency Preparedness, Response, and Course Wrap-up

• Emergency Planning and Response in Industrial Facilities
• Incident Reporting, Investigation, and Root Cause Analysis
• Developing and Implementing Emergency Response Plans
• Communication, Training, and Drills for Emergency Readiness
• Continuous Improvement and Safety Performance Measurement
• Post-Test
• Certificate Ceremony